How Costly are Overstocked Items?

In this article:

The Perils of Overstocked Items

Inventory management is a crucial aspect of running a successful business. While it is essential to maintain a sufficient level of inventory to meet customer demand, it is equally important to avoid overstocking inventory items. Overstocking can lead to significant costs for businesses, ranging from excess storage costs to increased likelihood of products becoming obsolete. In this article, we will explore the costs of overstocked inventory items and how Luminous can help solve this problem for e-commerce operators.

Excess Storage Costs

One of the most significant costs of overstocking inventory items is excess storage costs. When businesses have too much inventory, they must store it somewhere, and this often requires renting additional warehouse space. The cost of this extra storage can add up quickly, especially for businesses with high volumes of inventory.

 

According to a report by the Warehousing Education and Research Council (WERC), the average cost of storing one pallet of goods in a warehouse ranges from $12 to $22 per month. For businesses with a high volume of inventory, this cost can quickly escalate to tens of thousands of dollars per year.

Increased Risk of Obsolescence

Another significant cost of overstocked inventory items is the increased risk of obsolescence. When businesses have too much inventory, they run the risk of products becoming outdated or obsolete before they can sell them. This can lead to significant losses, as businesses may need to discount or even write off the excess inventory.

 

According to a report by the Aberdeen Group, the cost of obsolete inventory can range from 8% to 20% of the total inventory value. For businesses with high volumes of inventory, this can translate into significant financial losses.

Reduced Cash Flow

Overstocking inventory items can also lead to reduced cash flow. When businesses tie up their cash in excess inventory, they have less money available to invest in other areas of their business, such as marketing or product development. This can hinder their ability to grow and expand their operations.

 

According to a report by the National Retail Federation, the cost of carrying excess inventory can range from 25% to 47% of the total inventory value. For businesses with limited cash flow, this can be a significant burden and hinder their ability to invest in growth opportunities.

Increased Risk of Stockouts

While overstocking inventory items can lead to excess storage costs and increased risk of obsolescence, understocking can result in stockouts. Stockouts occur when businesses do not have enough inventory to meet customer demand, resulting in lost sales and revenue.

 

According to a report by the Harvard Business Review, the cost of a stockout can range from 4% to 10% of the total sales value. This means that for every $1 million in sales, a business could lose up to $100,000 due to a stockout.

Inefficient Use of Resources

Overstocking inventory items can also lead to inefficient use of resources. When businesses have too much inventory, they may need to hire additional staff or purchase additional equipment to manage and store it. This can result in unnecessary labor and equipment costs, which can add up over time.

 

According to a report by the Supply Chain Management Review, the cost of labor accounts for up to 50% of the total warehouse operating cost. By overstocking inventory items, businesses can significantly increase their labor costs, which can have a negative impact on their bottom line.

How Luminous Can Help


Luminous is a software that can help e-commerce operators manage their inventory more effectively. The platform can analyze customer demand patterns and inventory levels to identify potential overstocking issues before they occur.

Ready to get started?

See how Luminous can transform the way you manage ecommerce.

Keep Learning

How Costly are Overstocked Items?

The Perils of Overstocked Items Inventory management is a crucial aspect of running a successful business. While it is essential ...

Most Efficient Ways to Batch Orders in Fulfillment

Efficiency in order fulfillment is a critical component of any successful e-commerce business. One of the key strategies to ...

Key Metrics to Measure From Pick and Pack Operations

In the fast-paced world of warehousing and logistics, staying on top of your pick and pack operations is crucial for success. To ...

Stay up-to-date on the latest.

Subscribe for updates from Luminous—fresh insight delivered to your inbox twice a month.